Size of the central warehouse
It’s even safer with ELOshield for Mondi Ascania
Overcoming the challenges of trucks and pedestrians in close proximity
Any company that operates industrial vehicles in proximity to co-workers puts safety high on the agenda, which has always been the case at Mondi Ascania, a manufacturer of non-woven products for the hygiene, personal care and medical sectors. A year or so ago the company made the decision to reduce any risks of accidents even further by fitting ELOKON’s ELOshield assistance system on its fleet of Toyota forklift trucks.
At Mondi’s manufacturing facility in the German state of Saxony Anhalt, four 50m long production lines operate around the clock, with the fabrics coming off the conveyor belts on large bales. Whilst the production process is to a large extent automated, other operations such as taking the bales to the packaging and storage areas, preparation for despatch and quality management involve the use of forklifts and manual labour.
Excellent safety track record
There has not yet been a single serious accident involving collisions between personnel and vehicles on site, thanks to Mondi’s stringent implementation of occupational health and safety measures. The forklifts circulate mainly in a relatively confined area of just 300m² between the packing stations, so there is little room to manoeuvre. Add to this very limited visibility and a constant stream of pedestrian traffic between the halls and this makes for a challenging environment for the truck drivers.
Maik Roemhold, SHE Coordinator at Mondi said: “We are proud of our excellent track record so far, but we were aware that unless we constantly review and enhance our safety measures it was possibly only a matter of time before an accident occurred when 25 trucks and 120 employees are working closely together. This is why we commissioned a demo of ELOshield on-site, which proved that the system’s ability to send visual, acoustic and haptic warning signals would add an extra layer of safety for our workforce.”
Happy employees, satisfied management
“Our employees really like this system”, said Roemhold. “They feel safe and protected when they move around the production lines. Initially some of them had to get used to the trucks slowing down automatically and thought that this could impact on productivity, but this was just perceived, and our analyses proved that this was not the case at all. Installation went very smoothly and the ELOKON technicians were quick to react with solutions to any feedback we had, such as slightly repositioning the antennas to improve the trucks’ steering.”
Compatible with all OEM products
ELOshield was installed on a number of the Toyota models, and going forward Mondi plans to fit all its new trucks with this system. In common with all of ELOKON’s safety and assistance systems, it is compatible with any forklift brand as the radio signals can be adapted to be received by any truck, and it can also be retrofitted to existing fleets.