Optimized warehouse processes at UNIFIX
Security through ELOshield

In material handling, ensuring safety and efficiency is essential for smooth warehouse operations. UNIFIX SWG srl, a leading manufacturer of fastening systems, has optimized these aspects by introducing innovative security solutions from ELOKON. Since 2023, the ELOshield system has ensured increased protection and more efficient work processes in the South Tyrolean company's warehouse.
UNIFIX was founded in 1989 in South Tyrol and has since evolved into a prominent manufacturer of anchoring systems and fastening materials in Italy, with a diverse product range utilized in the hardware, Brico, and construction industries.
The company employs over 120 individuals and continues to grow substantially, positioning it as a notable player in the global market. However, growth creates challenges, especially in warehouse logistics, where efficiency and safety go hand in hand.
As Rainer Barbieri, Head of Logistics at UNIFIX, explains, "With increasing growth, the complexity of our material handling also increased. Our goal is not only to produce high-quality products, but also to ensure that our internal processes run smoothly and, above all, safely."
The initial situation
Extension of security measures
Prior to implementing the ELOKON system, UNIFIX encountered a number of challenges. The continuous expansion of production capacities resulted in an increasing concentration of work processes in the warehouse, where forklifts and employees often worked in parallel in a confined space, leading to a much higher risk of accidents. As Barbieri notes, "We've had some near misses in the past. The limited space and the high pace of work made it difficult to keep an eye on all potential sources of danger."
The previous security measures, which were largely based on manual processes, were not sufficient to meet the growing requirements. An innovative and reliable solution was required.
The solution
A strategic decision
UNIFIX contacted ELOKON in 2023, seeking flexible and scalable security solutions. "We considered various providers, but ELOKON stood out with its advanced technology and expertise in material handling," says Barbieri. The Italian company was particularly impressed by ELOshield's real-time vehicle monitoring and pedestrian warning capabilities, which enhance safety. "Seamless integration into our existing operations was a key requirement, and ELOshield's ultra-wideband technology ensures it can perform without any impact on operational speeds," explains Barbieri.
ELOshield uses ultra-wideband technology to warn of potential collisions between people and vehicles and can actively intervene. The system generates dynamic warning and protection fields around each vehicle, which can be flexibly adapted according to UNIFIX's requirements. As soon as an individual enters a predefined area, graduated measures such as speed reductions are triggered. ELOshield increases protection for employees, avoids costly damage to vehicles and infrastructure, and ensures smooth operations.
Partnership-based process of implementation
Despite the unique specifications of the UNIFIX warehouse, the ELOshield implementation process was remarkably efficient, taking only a few days to install and become fully operational. ELOsheild’s quick deployment meant UNIFIX was up and running quickly with minimal downtime.
"ELOKON's support has been exceptional from the beginning. They provided comprehensive assistance throughout the entire process, including installation and employee training, contributing to the success of the project. The rapid adaptation of employees to the new systems also contributed significantly to the success of the project."
Measurable improvements
Safety and efficiency
“Since implementing ELOshield, security in UNIFIX’s warehouse operations has improved significantly. In particular, the automatic speed reduction in danger zones and precise monitoring using laser scanners have helped to significantly minimize the risk of collisions. Thanks to the systems’ real-time detection and response, operations remain consistently safe, even in complex warehouse environments.”
Vision for the future
The collaboration between UNIFIX and ELOKON is a prime example of how innovative technologies can harmonize safety and efficiency in material handling. As Barbieri notes, "The ELOKON systems have proven to be beyond our initial expectations." "They have raised our safety standards to a new level while increasing our operational efficiency."
Looking ahead, UNIFIX aims to expand its collaboration with ELOKON to explore new technologies, with a focus on enhancing warehouse operations.
This strategic partnership exemplifies how innovative safety solutions can not only mitigate risks but also establish a foundation for sustainable growth and successful expansion.
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