Lift Truck Safety Systems

Lift Truck Safety Systems

 

Safety measures designed to protect employees, equipment, and materials form the foundation of a productive, reliable, and efficient workplace. Lift truck accidents can endanger nearby personnel and significantly disrupt operations. Fortunately, ELOKON offers a comprehensive range of cutting-edge safety systems that can be used individually or in combination to meet your specific needs.

This guide highlights ELOKON’s innovative safety systems, the advanced technology behind them, and their diverse benefits, demonstrating how they enhance both safety and productivity at warehouses or other material handling sites.

VNA Safety Systems

Narrow warehouse aisles are essential for maximizing storage but pose significant challenges for pedestrians and moving machinery. The ELOprotect system uses highly accurate laser scanners—rather than cameras, which may be unreliable—to detect pedestrians, vehicles, and obstacles. These scanners are installed on the load or drive side of the truck, ensuring precise and dependable safety monitoring.

How ELOprotect Functions

ELOprotect automatically activates when a lift truck enters a narrow aisle. If the scanners detect a person or obstacle within range, the system triggers visual and auditory alarms while safely bringing the truck to a controlled stop. Once the hazard is resolved, the operator can reset the system with the push of a button, which records the event and enables the truck to resume operations. Even when idle, the ELOprotect system remains active, monitoring both directions to ensure the safety of nearby pedestrians. This system allows multiple trucks to operate within the same aisle safely and efficiently.

ELOprotectPRO

For enhanced safety, ELOprotectPRO extends the detection range from seven meters to nine meters (30 feet). The advanced, dust-resistant scanners are designed for high-activity job sites or warehouses with significant airborne debris. This extended range allows trucks to operate at higher speeds without compromising safety, improving productivity.

Proximity Protection System

While ELOprotect is optimized for narrow aisles, ELOshield is a versatile, OEM-independent detection system that prevents collisions across various environments. It can be installed on lift trucks, robots, cobots, automated guided vehicles, or placed in high-risk areas like intersections or aisle ends.

Safety Features Options

ELOshield’s detection zones are fully adjustable, with options for circular, square, rectangular, or asymmetric polygonal shapes that provide 360-degree coverage. Its ultra-wideband sensors detect multiple pedestrians—even through shelving, pallets, or building materials—at ranges of up to 80 feet. When obstacles are detected, customizable alarms are triggered to alert operators.

ELOshield Variants

  • ELOshieldGO: Protects pedestrians from trucks.
  • ELOshieldDRIVE: Prevents collisions between trucks.
  • ELOshieldZONE: Monitors fixed high-traffic areas.
  • ELOshieldSPEED: Controls truck speeds in production zones.

Installation is straightforward, as ELOshield is compatible with any make, model, or year of lift truck.

Indoor and Outdoor Speed Control

Controlling lift truck speed is crucial for workplace safety, as operational needs often vary between indoor and outdoor environments. ELOspeed automatically adjusts truck speeds based on its surroundings, ensuring safe and efficient operation.

How ELOspeed Works

Using radar technology, ELOspeed detects whether a truck is indoors or outdoors. If a ceiling is detected, the system enforces a preset indoor speed limit. If the sky is detected, the speed restriction is lifted, allowing the truck to operate at maximum outdoor capacity. With eight pre-programmed detection settings and customizable reaction times, ELOspeed minimizes false alarms in complex work environments. It can be installed on any truck and operates at detection distances of up to 80 feet.

Fleet Management System

The ELOfleet cloud-based system simplifies the management and maintenance of lift trucks. Through the ELOfleet Smart App, businesses can enhance operational efficiency while prioritizing safety.

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